Saturday, December 21, 2024
Bursting Strength Tester Genie 2.0
Presto's Box Compression Tester Computerized Cum Digital
Presto's Box Compression Tester Computerized cum Digital is a high-end product for measuring the compression strength of packaging boxes. The advanced box compression machine, developed to cater to the requirements of the industries in the UAE, gives accurate and repeatable results. With a user-friendly interface and a robust design, the box compression strength tester measures the maximum load a box can withstand without deformation, ensuring quality and durability. The box compression test machine is computerized and digital and, complies with international standards. So, manufacturers can rely on this for their production lines. Trust Presto's Box Compression Tester for superior performance and enhanced packaging quality.
Tuesday, December 17, 2024
From Tight to Just Right – Master the Twist with Presto’s Torque Tester
Torque testing is highly critical in industries like packaging, automotive, and electronics. The functionality and safety of components, including bottle caps, fasteners, or electronic connectors, depend on their material quality. For these industries, it is important to determine the torque needed to open, close, or fasten an object to ensure proper quality control and avoid failure in the product.
This blog will explore insights into how it works and the formula for the calculation of torque.
What is a Torque Tester HMI Model?
Torque testers are machines used for detecting the rotational force, often called torque, applied against the object. Some of its common applications include tightening the corks on bottles, verifying the torque in fastening materials in automotive parts, as well as testing the torsion in electronic components in general.
The Torque Tester HMI Model has an easy-to-use Human-Machine Interface that helps in the easy setting of parameters, monitoring the test in real-time, and the retrieval of details. This enhances user interaction as well as clear insight into more control of the testing process.
Why Presto?
Presto’s Torque Tester HMI Model is highly accurate, precise, and user-friendly. It is the ideal option for companies whose requirements are based on torque testing capabilities. Presto is unique in the market because it gives room for innovation along with high-quality equipment that ensures a high level of precision in torque measurement.
How to Use a Torque Tester HMI Model?
Torque Tester HMI Model operation is quite simple and convenient. The most important steps used to work with this equipment are:
Sample Placement: Place the sample object (for example, bottle cap or fastener) firmly on the tester. The HMI screen will guide the placement of the object to get an accurate reading.
Secure the Sample: Place the sample object (such as a bottle cap or fastener) securely on the tester. The HMI screen will provide guidance for proper placement to ensure accurate readings.
Set Desired Parameters Using the HMI: The touchscreen interface is used to set desired parameters, including torque range, target value, and specific conditions, if any. These are shown in real time by the HMI, and easy adjustments can be made.
Start the Test: Start the test by activating the start button on the graphical user interface. The HMI screen will display real-time outputs during this test, including torque measurement in real-time.
Data Recording: After the test, the data could be saved, exported, or printed directly from the HMI for further analysis or record-keeping. Data can also be stored within the system; it would then be easy to look over results over time or share with team members.
Metrics and Formula Used in Torque Testing
Units used to express torque are Nm or lb-ft. One calculates the force applied at its peak using the following relation when the test is conducted:
Torque (T) = Force (F) X Distance (r) from the center of rotation.
T= F* r
where:
T = Torque measured in units of Nm or lb-ft.
F = Force in Newton or pounds
r = Distance from the axis of rotation (lever arm) in meters or feet
FAQs
What is the maximum torque range of the Presto’s Torque Tester HMI Model?
Maximum torque range depends upon model and configuration. Yet, the Torque Tester HMI Model of Presto can withstand a great variety of torque values.
Can the Torque Tester HMI Model be used to test torque in both clockwise and counterclockwise directions?
Yes, it is possible. The Torque Tester HMI Model allows for testing in both clockwise and counterclockwise directions. Hence, making the HMI interface a more user-friendly option.
Is the Torque Tester HMI Model flexible for all fasteners and all types of components?
It is a highly versatile system and can be used with many components like bottle caps, fasteners, or other parts that require measurements in precise torques.
For reliable, efficient, and accurate torque testing solutions, the answer is the Presto Torque Tester HMI Model. Contact us today for further information about how this revolutionary product can improve your testing processes and meet your manufacturing standards.
Phone: +91 9210 903 903
Email: response@prestogroup.com
Monday, December 16, 2024
Presto’s Bottle Perpendicularity Tester: Right Angles, Right Bottles
Packaging is considered of paramount importance for the safety, security, and integrity of products from production to consumption in the food, beverage, and pharmaceutical industries. Among other factors, bottle stability is important for good packaging. Bottles in plastic, glass, or PET have to be accurately aligned for storage, transportation, and display purposes. Tilted or leaning bottles show several potential problems to manufacturers, such as unstable stacking, chances of spilling the contents, and possible damage to the contents or their labels. These then translate into customer complaints, defective production, and logistical inefficiencies.
To overcome these challenges and ensure that bottles remain upright and stable, manufacturers rely on precision testing equipment such as the Presto’s Bottle Perpendicularity Tester. This device measures the degree to which bottles deviate from the ideal vertical alignment, providing a solution to guarantee that every bottle meets the required stability standards.
What is a Perpendicularity Tester?
A perpendicularity tester is a specialized device designed to measure the perpendicular deviation of bottles so that the bottles are in perfect uprightness. It measures the amount of deviation in the bottle's body from a vertical axis, which gives the quality and stability of the bottle design and manufacturing process.
Why Presto?
Presto is the leader in testing solutions. We offer precision, reliability, and innovation in our equipment, such as the Bottle Perpendicularity Tester, which empowers industries to guarantee high-quality, stable products with unmatched consistency.
Important Components of the Tester
Base Plate: The base plate is the stable foundation for the bottle during testing. The bottle is mounted on this plate to acquire accurate measurements.
Measurement Scale: This scale measures the angle or deviation of the bottle from the vertical axis. It often includes a precise digital or analog reading mechanism for accurate results.
Adjustable Fixtures: Some models have adjustable fixtures that securely fix bottles of different shapes and sizes during testing.
Features:
Easy and accurate readout
Comes with zero-tolerance
Adjustable measurement operations
The bottle perpendicularity gauge ensures repeatability in test measurements of preform
Types of Bottles It Can Test
PET Bottles: They are commonly used in the beverage and packaging industries. Since they are lightweight, they can be unstable if not manufactured properly.
Glass Bottles: They are widely used in the pharmacy and premium beverage industries. This type of glass bottle requires high precision during manufacturing to ensure it upstands.
Plastic Bottles: They have become trendy, especially in the food, cosmetics, and cleaning industries. The tester can ensure that plastic bottles stand erect for safe stacking and transport.
How Does It Work?
Placement: The bottle should be mounted on the tester's base plate upright. For precise measurement, the bottle should be tightly attached to the holder to prevent it from tilting or moving during the testing process.
Measurement: After the bottle is placed, its offset from the vertical axis is measured with the help of the tester. This is achieved through the measurement scale that observes any tilt or lean on the bottle.
Deviation Calculation: The tester calculates the deviation by comparing the angle of the bottle to the ideal vertical position. The deviation is usually measured in degrees (°), and the greater the angle, the more deviated from perpendicularity.
Result Interpretation: The measured deviation is compared with predefined industry standards for bottle stability. If the bottle exceeds the acceptable deviation, it is flagged for rework or removal from the production line.
FAQs
How often should the perpendicularity tester be calibrated?
It is necessary to calibrate at least once every three months or once a set number of tests if it is in constant usage.
Can the bottle perpendicularity testing instrument measure all bottle shapes?
The tester is designed with standard cylindrical bottles, but it has a variation where it works well even when the shapes are a bit different from those specifications by the manufacturer with regards to the size specification.
Would the Presto Perpendicularity Tester be suitable for small and mass production?
Yes, this Presto perpendicularity tester for bottles will perfectly work on small-scale and massive production lines for quality assurance based on reliability and repeatability.
Be the First to Market with Flawless Bottles. Order Your Tester Today!
Contact: +91 9210 903 903
Email: response@prestogroup.com
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